Book a dive

on Aster by Orque

Tools/Compressor payback
⚙️

Is a dive compressor worth it?

What a fill really costs you, how many fills a year make your compressor pay off, and how long it takes to pay back.

1

The compressor

Start from a typical model, then replace with the figures from your quote.

Purchase pricecompressor only
€
Installationstorage banks, fill panel, wiring
€
Rated outputon the spec sheet
L/min
Motor power
kW
Actual output, service life and resale
Actual outputshare of rated output
%
Written off overat most
years
Service liferunning hours before a major overhaul
h
Resale valueat the end
€

Rated output is measured up to 200 bar: above that, the compressor slows down. Service life in hours matters when it runs a lot: it is then worn out before the planned years are up.

2

Your activity

How many cylinders you fill, and what you sell them for (or what you pay elsewhere today).

Fills per year

Fills
/ year
Typical cylinderwater capacity
L
Filled to
bar
Comes back withaverage remaining pressure
bar
Price of a fillsold, or paid elsewhere
€

≈ 38 per week · 2,017 L of air and 9.0 min of running per cylinder.

Trips saved
Trips savedover a year
€

If you currently drive back and forth to get fills elsewhere: the fuel and time the compressor saves you over a year.

3

Maintenance and running

The suggested values are orders of magnitude. The real ones are in the manual and on the cartridge sheet.

Electricity and room

Electricity price
€/kWh
Room temperaturewhile the compressor runs
°C

Filters last less in a warm room.

Filters

Cartridge price
€
Cartridge capacitym³ of air at 20 °C, on its sheet
m³
At leastnew cartridges per year
/ year

A cartridge lasts ≈ 46 running hours, i.e. ≈ 307 cylinders like yours.

Servicing

Service priceoil, valves, seals
€
Everyrunning hours
h
or at least everyeven if it runs little
years

Fixed costs each year

Air quality testsper year
/ year
Price of a test
€
Storage bank inspectionshydro tests and valves, per year
€
Insurance and sundries
€
Fill operator labour
Fill operator costper running hour
€/h

Leave 0 if fills are done by volunteers.

Cost per fill€1.82
all-in · €0.52 for each extra cylinder
Profit per year+€4,358
after depreciation
Paid back in3.0 years
€18,000 invested
Profitable from748 fills/yr
≈ 14 per week
Margin per fill+€2.18
price − cost

Profitable

You fill 2.7 times the break-even, and the outlay is recovered in 3.0 years.

Break-even point

▼
Break-even: 748 fills/yrYou: 2,000

Below break-even (red), costs are not covered. Above it (blue), each extra fill brings in €3.48.

Year after year

Purchase
−€18,000
Yr 1
−€12,042
Yr 2
−€6,084
Yr 3
−€127
Yr 4
+€5,831
Yr 5
+€11,789
Yr 6
+€17,747
Yr 7
+€23,704
Yr 8
+€29,662
Yr 9
+€35,620
Yr 10
+€43,578

Cumulative cash: the initial outlay, then what the compressor brings in each year, plus resale in the last year.

Where the money for a fill goes

  • Depreciationpurchase and installation, over 10.0 years44 %€0.80
  • Fixed costsair tests, inspections, insurance14 %€0.25
  • Electricity0.91 kWh per fill13 %€0.23
  • Filters6.5 cartridges per year16 %€0.29
  • Servicing1.0 per year14 %€0.25
  • Cost per fill€1.82

What if you filled more or less?

Tap a row to apply it.

Fills / yrCost per fillProfit / yrPaid back
500€5.72−€86124.3 years
748 (break-even)€4.00+€211.2 years
1,000€3.12+€8797.3 years
2,000€1.82+€4,3583.0 years
3,000€1.39+€7,8371.9 years
4,000€1.20+€11,2181.4 years
6,000€1.02+€17,87712 months

Your compressor over a year

Running hours299 h
Compressed air4,034 m³
Electricity1,826 kWh
Cartridges6.5
Services1.0
Costs€3,642
Income€8,000
Service life10.0 years
How it is calculated

1. Air per fill

In litres of free air. Z corrects for the real compressibility of air: at 230 bar, a cylinder holds about 5 % less air than Boyle’s law says.

air = cylinder volume × (final P ÷ Z − remaining P ÷ Z)

2. Running time

time = air per fill ÷ actual output

Actual output is a percentage of the rated output.

3. Electricity

hours × motor power ÷ 0.9 × price per kWh

The 0.9 is the efficiency of an electric motor: it draws a little more than its rated power.

4. Filters

A cartridge treats a given volume of air at 20 °C. That volume drops when it is hot (about half for every extra 10 °C), and at least the minimum number is replaced each year, even unused.

5. Servicing

Based on running hours, or at least once per period even if the compressor runs little.

6. Depreciation

(purchase + installation − resale) ÷ service life

Service life is the shorter of the planned years and the hours the compressor can run.

7. Cost, break-even and payback

  • Cost per fill: all the year’s costs ÷ fills per year.
  • Break-even: the number of fills from which income (and trips saved) covers all costs, depreciation included.
  • Paid back in: (purchase + installation) ÷ cash generated each year, before depreciation.

No loan interest, inflation or VAT: this is an estimate to compare and decide, not an accounting statement.

Understanding compressor costs

The real cost of a fill

The real cost of a filled cylinder adds up electricity, filter cartridges, servicing, air quality tests, storage bank inspections, insurance and depreciation of the purchase. Example with a club compressor (250 L/min, 5.5 kW) and 2,000 12 L cylinders a year: about €1.82 per fill all-in.

Break-even and payback

Break-even is the number of fills per year from which income covers all costs, depreciation included. The payback time compares the investment with the cash generated each year. If you currently travel to get fills elsewhere, the savings count with the income.

The real volume of air in a cylinder

Above 200 bar, air no longer follows Boyle’s law exactly: a 12 L cylinder filled to 230 bar holds about 5 % less air than the simple calculation. The tool uses the compressibility factor of air. For pressure conversions, see the converter; to blend nitrox, the gas blender.

Frequently asked questions

How much does a scuba cylinder fill cost?

With a €15,000 club compressor (plus €3,000 installation) and 2,000 12 L cylinders a year, about €1.82 per fill all-in, depreciation included. The cost drops as you fill more.

Does a compressor pay off for a club?

With the same assumptions and fills sold at €4, the compressor becomes profitable from about 750 fills a year and is paid back in 3 years.

How long does a filter cartridge last?

It treats a given volume of air at 20 °C (stated on its sheet). That volume is roughly halved for every extra 10 °C in the room: a cool, ventilated room makes filters last.

Is an air quality test mandatory?

For professional use, at least once a year. Its price ranges from about €40 (kit) to €150 (laboratory).